Traditional Muzzleloading on the Cheap

Member’s Work Bench => General Gunsmithing => Topic started by: woody on February 01, 2013

Title: My first scratch build - FINISHED
Post by: woody on February 01, 2013
Well I was fixed up with this chunk of cherry and a .56 cal. smooth bore barrel so I figured it was time to try may hand a a scratch build. After locating a gouge and with the guidance of a couple of friends I have started the process of my first scratch build. I pain on using hand tools only. It may take quite some time so the posts may be slow in coming, but I'll keep it updated as I can.  pnic
Title: Re: New Project, my first scratch build
Post by: mongrel on February 01, 2013
What are you planning to use for a lock?

I would hold off cutting out the stock blank till you've settled on that detail. You need the lock to position alongside the barrel and from there to position the trigger, and if there's going to be a conflict between the lock and trigger positions and the profile of the stock it's best to realize it before you've done the cutting or anything else that can't be undone.

So far, so good, though, so far as I can see.
Title: Re: New Project, my first scratch build
Post by: woody on February 01, 2013
Quote from: mongrel on February 01, 2013
What are you planning to use for a lock?

I would hold off cutting out the stock blank till you've settled on that detail. You need the lock to position alongside the barrel and from there to position the trigger, and if there's going to be a conflict between the lock and trigger positions and the profile of the stock it's best to realize it before you've done the cutting or anything else that can't be undone.

So far, so good, though, so far as I can see.

Thanks Mike, I have a Chamber's Queen Ann Lock and I can use all the coaching I can get. I was planning on moving slow and asking a lot of questions. I'm very lucky in that I have some very talented builders near by and with your and their help,  I am going to get this done. thmbsup
Title: Re: New Project, my first scratch build
Post by: CampbellClan on February 05, 2013
Thats pretty cool Fred!
Title: Re: New Project, my first scratch build
Post by: Hanshi on February 05, 2013
I respect anyone who scratch builds.  Will this be a small, big gun or a BIG, small gun?
Title: Re: New Project, my first scratch build
Post by: gunmaker on February 05, 2013
Mongrel's right, don't cut bottom curve until lock is in & rod hole is drilled.  Then thin bottom as needed.  I usually make a full scale pattern on cardboard 1st.  I copy full size parts from TOW's catalog & place them in relation to bbl. & vent hole.....good luck....Tom
Title: Re: New Project, my first scratch build
Post by: CampbellClan on February 05, 2013
Thats cool Fred! Keep us updated.
Title: Re: New Project, my first scratch build
Post by: woody on February 05, 2013
Quote from: Hanshi on February 05, 2013
I respect anyone who scratch builds.  Will this be a small, big gun or a BIG, small gun?
Thanks for all your input guys. I plan on tip toeing slowly through this project and Hanshi,..... I just hope it turns out to be "a working gun"  ROFL
Title: Re: New Project, my first scratch build
Post by: Bulldog lady on February 05, 2013
Green with envy watching you guys build guns, just devotion, guts, and wana say"  I did it. "   Couldn't ask for any more willing hands and advice from the experts! 
Title: Re: New Project, my first scratch build
Post by: woody on February 07, 2013
I got back at it today and got quite a bit accomplished on the pistol...at least for me. Got the barrel and tang inlet, ramrod channel cut and drilled and ready to start working on inletting the lock next trip to my coach. In addition I picked up several great tips of the trade. ...sure hope I can remember them by tomorrow! hdslp
Title: Re: New Project, my first scratch build
Post by: mongrel on February 07, 2013
What I sort of maybe envy is you having someone close by to assist and advise as you attempt this. I learned by doing, no one to guide me. On one hand it probably would have been easier and quicker, learning with a teacher, but then on the other hand I've definitely come into my own way of doing things and have no problem with it being different in many ways from what others do. I think, though, that for what you're wanting to do, having a mentor is the way to go.

That breechplug tang inlet looks good. I can't tell in the picture -- did you leave a hair-fine gap between the end of the tang and the wood behind it? There is a tendency to want a perfectly snug fit, but even when the breech of the barrel is snugged perfectly against the stock wood, wood compresses under shock and what can happen, during recoil, is that the tang slams back a minute fraction of an inch and if it's butted flush to the wood behind it -- something's gonna give and it won't be the steel. I had bad chip-outs of wrist wood on a couple of stocks till I picked up on that little trick. Lest anyone think that a tiny (less than 1/16") gap is sloppy workmanship, where I picked up on this was in a book dealing with English gunmaking, specifically the building of high-end big-bore Mauser-actioned hunting rifles -- and I reckon if outfits like Purdey and H&H find the gap good then I also will call it good. Especially since now I don't get chip-outs when the barrel and tang "seat" themselves during recoil.
Title: Re: New Project, my first scratch build
Post by: woody on February 07, 2013
Here is a shot of the area I think you are talking about.(still may need a little wood removed??) I have my friend double check my progress before moving on to the next step. He then tells me what I should do for the next step, then shows me what tools he uses, how to use it, the turns it over to me to do it. He checks my work and points out anything he sees I need to complete the process.

Title: Re: New Project, my first scratch build
Post by: Razor62 on February 07, 2013
I like it so far. Looking really good. What' style of pistol are you shooting for?
Title: Re: New Project, my first scratch build
Post by: mongrel on February 07, 2013
Quote from: woody on February 07, 2013
Here is a shot of the area I think you are talking about.(still may need a little wood removed??) I have my friend double check my progress before moving on to the next step. He then tells me what I should do for the next step, then shows me what tools he uses, how to use it, the turns it over to me to do it. He checks my work and points out anything he sees I need to complete the process.



Yep. Teeny gap. Perfect.

You know that after this you will decide you just have to do a rifle.... Building is as addictive as owning and shooting these things. Plus there's the idea (even when it's not completely 100% true) that anything you want, you can just build. The problem isn't being ABLE to do it, it's finding time.
Title: Re: New Project, my first scratch build
Post by: woody on February 07, 2013
Quote from: Razor62 on February 07, 2013
I like it so far. Looking really good. What' style of pistol are you shooting for?

I'm not really sure what it's called, but I'll try to get a photo of the pistol that inspired this build the next trip to my friends place. hi:
Title: Re: New Project, my first scratch build
Post by: woody on February 07, 2013
Quote from: mongrel on February 07, 2013
Quote from: woody on February 07, 2013
Here is a shot of the area I think you are talking about.(still may need a little wood removed??) I have my friend double check my progress before moving on to the next step. He then tells me what I should do for the next step, then shows me what tools he uses, how to use it, the turns it over to me to do it. He checks my work and points out anything he sees I need to complete the process.



Yep. Teeny gap. Perfect.

You know that after this you will decide you just have to do a rifle.... Building is as addictive as owning and shooting these things. Plus there's the idea (even when it's not completely 100% true) that anything you want, you can just build. The problem isn't being ABLE to do it, it's finding time.

I was afraid of that!  ROFL
Title: Re: New Project, my first scratch build
Post by: gunmaker on February 08, 2013
Is that a bbl. from MLS?  I've been wanting one of those smoothbore big pistols myself.  So far so good woody, looks like a neat project....Tom
Title: Re: New Project, my first scratch build
Post by: woody on February 08, 2013
Quote from: gunmaker on February 08, 2013
Is that a bbl. from MLS?  I've been wanting one of those smoothbore big pistols myself.  So far so good woody, looks like a neat project....Tom

Thanks Tom. The barrel was custom made by Ken Netting.

Title: Re: New Project, my first scratch build
Post by: woody on February 11, 2013
Quote from: Razor62 on February 07, 2013
I like it so far. Looking really good. What' style of pistol are you shooting for?

I spent the day with Ken. Here are a couple of photos of the Late 18th century American Style pistol Ken built that inspired my build. I'll post todays pogress in the next post below.

Title: Re: New Project, my first scratch build
Post by: woody on February 11, 2013
As I posted above, I spent the day back with Ken. I got the lock inletting completed. a grip cap made and a good deal of the excess wood cut away. I will be startling to start some stock shaping next....as soon as I find my glasses!....can't believe I lost them between Ken's place and home!! hdslp

Title: Re: New Project, my first scratch build
Post by: bowcrazy on February 11, 2013
looking good. thmbsup
Title: Re: New Project, my first scratch build
Post by: Hawken50 on February 11, 2013
 thmbsup Looking good Woody.Thanks for the pics as you progress,it is very informative.
Title: Re: New Project, my first scratch build
Post by: Razor62 on February 12, 2013
Wow Woody!  You're makin' some real progress. Nice choice on the style pistol that you're going for. Looks like you decided to go with a lock kit rather than a completed lock. Is that a home made grip cap as well?  I admire your ambition. The builders on this site never cease to amaze with their McGiever like ingenuity.  ;D   Very nice work!!!!
Title: Re: New Project, my first scratch build
Post by: woody on February 12, 2013
Quote from: Razor62 on February 12, 2013
Wow Woody!  You're makin' some real progress. Nice choice on the style pistol that you're going for. Looks like you decided to go with a lock kit rather than a completed lock. Is that a home made grip cap as well?  I admire your ambition. The builders on this site never cease to amaze with their McGiever like ingenuity.  ;D   Very nice work!!!!

The lock is a Chambers Queen Ann. We (Ken) took it apart for inletting. Ken made the grip cap from sheet brass (can't remember the gauge) while I watched the process.
He has actually made all of the bandsaw cuts, the lay outs, showed me how to make the cuts, then handed me the tool and check my work until it was complete. Now he says the stock shaping is all up to me. .....this could get ugly real quick! (susp)
Title: Re: New Project, my first scratch build
Post by: woody on March 04, 2013
I was able to start shaping the stock today. Between the cold weather, losing my glasses, my Father-in-law in out of the hospital and finding the courage to take rasp in hand, I made a start at removing some wood. When I get back to Ken's I will be trying to install the trigger plate and getting the barrel pinned in.
Title: Re: New Project, my first scratch build
Post by: pilgrim on March 04, 2013
             wtch
Title: Re: New Project, my first scratch build
Post by: olflint on March 04, 2013
Looking great Woody, this is going to look really nice when thur. chrrs
Title: Re: New Project, my first scratch build
Post by: CampbellClan on March 05, 2013
Looking good buddy! When your done with that one...I'll let ya make one for me!... chrrs
Title: Re: New Project, my first scratch build
Post by: Ranger on March 05, 2013
WOW! Very good! You're coming alone quite nicely!

Ken does some great work. Shoenbrunn Trade Fair does a raffle every year and the grand prize is usualy one of Ken fine fowlers.
Title: Re: New Project, my first scratch build
Post by: woody on March 08, 2013
Todays progress on my pistol build was really interesting., Ken showed and had me hammer and build/install my trigger plate and trigger from stock.

Title: Re: New Project, my first scratch build, update 3/20
Post by: woody on March 11, 2013
Started making the ramrod pipes and made and soldered the barrel lug today.

Title: Re: My first scratch build - update 3/14
Post by: woody on March 14, 2013
Today's progress. Inlet and pinned the ramrod pipes, pinned the barrel, drilled, tapped and installed the lock plate, rolled the tip and installed the trigger. I'll start making the trigger guard next trip.
Title: Re: My first scratch build - update 3/14
Post by: olflint on March 14, 2013
Looking good Woody!! I really like that entry thimble. The rate your going you will have this one finished and started on something else this time next month.
Title: Re: My first scratch build - update 3/14
Post by: Razor62 on March 14, 2013
Nice work Woody. She's gettin' her personality.
Title: Re: My first scratch build - update 3/14
Post by: woody on March 14, 2013
Quote from: olflint on March 14, 2013
Looking good Woody!! I really like that entry thimble. The rate your going you will have this one finished and started on something else this time next month.

Well....I've got to admit.....I'm already tinkering with another project. hdslp
Title: Re: My first scratch build - update 3/14
Post by: CampbellClan on March 15, 2013
Looking good!
Title: Re: My first scratch build - update 3/20
Post by: woody on March 20, 2013
Got my trigger guard made and inlaid this afternoon. I'll be getting up enough nerve to stat the serious stock shaping next. pnic


Title: Re: My first scratch build - update 3/14
Post by: gunmaker on March 20, 2013
"tinkering" is a verb that requires photograph's for us old coots to understand------   ....Tom
Title: Re: My first scratch build - update 3/14
Post by: woody on March 20, 2013
Quote from: gunmaker on March 20, 2013
"tinkering" is a verb that requires photograph's for us old coots to understand------   ....Tom

I'm building a semi custom GRP rifle. I made a deal with Mongrel for the parts from a GPR kit rebuild project, a used Investment Arms flintlock and a Numrich Arms 45 cal bbl. I've inlet the lock into the former percussion stock fitted the barrel ramrod under lug so far. I also took the section of cut off barrel and had it turned to a 1/2 round barrel and breached for a future pistol build.

Title: Re: My first scratch build - update 3/14
Post by: Razor62 on March 20, 2013
Looks like another poor soul has been bitten.  ;D

Woody, your pistol is coming along very nicely. Can't wait to see that stock take shape.
Title: Re: My first scratch build - update 3/20
Post by: mongrel on March 20, 2013
Very nice work all the way around.

I don't know about the other builders here, but I feel sometimes like a contagious disease.... People hang out around us for any length of time and the next thing you know, there's sawdust and wood chips flying.

Ain't it great?
Title: Re: My first scratch build - update 3/20
Post by: woody on March 20, 2013
Quote from: mongrel on March 20, 2013
Very nice work all the way around.

I don't know about the other builders here, but I feel sometimes like a contagious disease.... People hang out around us for any length of time and the next thing you know, there's sawdust and wood chips flying.

Ain't it great?

Looks like another poor soul has been bitten.   ;D

I figured with all the great guns and builds you guys keep posting, and me wanting everything I see....might as well try my hand at building a few...and yes....it is addictive! ROFL.....BTW...I forgot to mention that I also have another pistol barrel (32 cal.) and a octagon to round rifle barrel to add to the future project list...thanks guys hdslp
Title: Re: My first scratch build - update 3/30
Post by: woody on March 30, 2013
Started the rough shaping. I'll be moving much slower from this this point...... cuch

Title: Re: My first scratch build - update 3/30
Post by: Hanshi on March 30, 2013
I have to say it's great work.  I remain, yours truly, envious. :mini-devil-28492:
Title: Re: My first scratch build - update 3/30
Post by: CampbellClan on March 30, 2013
LOOKING GREAT! Keep up the progress reports.... dntn
Title: Re: My first scratch build - update 3/30
Post by: gunmaker on March 30, 2013
Har !  woody's not bit---he's infected.  No hope for him on this planet. Keep it up & more pic's the better.  ....Tom  "bitten in 1977 and never recovered"
Title: Re: My first scratch build - update 4/02
Post by: woody on April 02, 2013
Quote from: gunmaker on March 30, 2013
Har !  woody's not bit---he's infected.  No hope for him on this planet. Keep it up & more pic's the better.  ....Tom  "bitten in 1977 and never recovered"

Infected?......well I guess you might be right  [hmm].....look what happened today while I was waiting on a small glue up to set, I got involved in another project. It's a 50 cal. rifle. I also started inlaying another pistol!!  hdslp OK, OK..I'll slow down now. That makes five projects in the works and I'm still trying to get my first one finished. 3 pistols, a GPR rebuild and this rifle. INFECTED...srndr

Today's pistol progress. Installed a white lightning vent liner and did a little more shaping.

Title: Re: My first scratch build - update 4/02
Post by: Razor62 on April 02, 2013
There ya' go Woody. Just surrender and let the demons have their way with your poor, possessed gun building soul.  :mini-devil-28492:

Your pistol is coming along nicely. Let's have some details with regard to the other projects...
Title: Re: My first scratch build - update 4/02
Post by: gunmaker on April 03, 2013
Yea ! Let's here more on that rifle,  What is that cool OTR bbl.  I love those things, my .54 has one. Just go with it---may the force be with you.   ....Tom
Title: Re: My first scratch build - update 4/02
Post by: woody on April 03, 2013
When I started this pistol build I was thinking I would try a long gun next. Because I had spoken for the .36 caliber GPR Mongrel was going to build I made a deal with him to just purchase the components and try that as my next project. I decided to go with the .45 cal. barrel instead of the .36 .

The GPR project is using a Numeric Arms .45 cal. barrel, converting the percussion stock to accept a Investment Arms flintlock.

The .45 cal. pistol is utilizing the 9 inch section of barrel cut from the Numeric barrel from the GPR project I got from Mongrel. I had the 15/16 barrel turned to half round. The stock is cherry, the lock will be a small Siler. I'm still deciding if it will be a full or half stock.

The next pistol is a 9 1/2 inch .32 cal. 7/8 octagon Green Mountain barrel cut off I also got from Mongrel along with the GPR build. This one will either a KY
or dueling style cap lock with nickel silver furniture built around a Turner Kirkland lock.

The last is a custom  7/8 x 36 inch .50 cal. octagon to round barrel that I was given. The original owner made it but wasn't pleased with how it shot. I plan on refreshing/lapping it. It was a half stock originally, but I plan on making it a full stock. I will be using a Chambers deluxe Siler lock. The stock is maple.

Title: Re: My first scratch build - update 4/02
Post by: woody on April 24, 2013
Haven't had much time to work on the pistol lately, it's been somewhat crazy around here for the past couple of weeks plus my eight year old granddaughter was attacked by a pit bull. She is doing ok, very sore and scared but stitched up and healing. Luckily her injuries were to her thigh area only.

On a little brighter note I was able to get a little work done today. I made my side plate today and will start the inlet work sometime in the next day or two barring any set backs.

I also started re-cutting the cheek piece on the GPR rebuild to the earlier style instead of the beaver tail that comes on the GPR. before the ---- hit the fan around here.
 
Title: Re: My first scratch build - update 4/24
Post by: mongrel on April 24, 2013
Well done on both points. I knew there'd be more than enough wood for the older-style cheekpiece.

Sorry to hear about your granddaughter. I don't have a problem with that breed of dog, precisely, but I do have a problem with a lot of the owners of that type of dog, and there's no denying that the power and aggressiveness of the breed makes it more likely than most to inflict severe injury if it once takes a notion to bite. Glad the damage was relatively minor (there are areas of a child's body that it would be far worse to have a dog latch onto), and my best wishes for her full recovery.
Title: Re: My first scratch build - update 4/24
Post by: gunmaker on April 27, 2013
I can tell you what to do with that pistol----if you get my drift.  A friends 8 year old son had his left forearm severed by one of those dogs.  The same Dr. that put me back together after a work place accident, took 8 hours to get Bobby's arm at least back on.   Watch those things- Mongrel's right the owners (not all)  are the main problem.  ....Tom
Title: Re: My first scratch build - update 4/24
Post by: woody on April 28, 2013
Got the side plate I made inlaid today.  hi:
Title: Re: My first scratch build - update 4/24
Post by: Hawken50 on April 29, 2013
 thmbsup As Freddy Pince used ta say........ looookin goood!
Title: Re: My first scratch build - update 4/24
Post by: Hanshi on April 29, 2013
 thmbsup +1
Title: Re: My first scratch build - update 4/24
Post by: CampbellClan on April 29, 2013
Lookin good Woody! Hope your Granddaughter is healing up as well!
Title: Re: My first scratch build - update 4/24
Post by: woody on May 03, 2013
I started prepping the stock for stain and finishing. I will do the metal finish while the stock is drying as well as any final tweaking and parts assembly. Hopefully my next post will be the finished pistol.  hi:

Title: Re: My first scratch build - update 5/02
Post by: Razor62 on May 03, 2013
Lookin' good Woody! Love that Queen Anne lock. Your inletting shows off your skills. Very nice work. Can't wait to see her completed.
Title: Re: My first scratch build - update 5/02
Post by: woody on May 04, 2013
Well I just wanted to post one more progress report before I get her finished. I got the stock stained and oiled with linseed oil and will be hand rubbing it once it dries. I also will be trying to give the pistol somewhat of a overall patina. Ken did the engraving for me. I am really happy with it so far. I hope to post the finished pistol soon.

Title: Re: My first scratch build - update 5/04
Post by: beowulf on May 04, 2013
lookin good  thmbsup
Title: Re: My first scratch build - update 5/04
Post by: olflint on May 06, 2013
That looks REAL NICE Woody!!! I'm excited about seeing the finished pics. thmbsup
Title: Re: My first scratch build - update 5/04
Post by: bowcrazy on May 06, 2013
looking good.
Title: Re: My first scratch build - update 5/04
Post by: woody on May 09, 2013
Well everyone I got her finished! I am quite happy with it.  hi:

Title: Re: My first scratch build - FINISHED
Post by: gunmaker on May 09, 2013
No. # 1   is right.  Great looking snake charmer.    Tom
Title: Re: My first scratch build - FINISHED
Post by: Hawken50 on May 09, 2013
 thmbsup Ya sure didn't disappoint me. Excellent job.
Title: Re: My first scratch build - FINISHED
Post by: Watauga on May 09, 2013
 thmbsup COOL Nice Work  thmbsup
Title: Re: My first scratch build - FINISHED
Post by: CampbellClan on May 09, 2013
MAN! THATS NICE!...I REALLY enjoyed this thread...THANKS for sharing!
Title: Re: My first scratch build - FINISHED
Post by: Red Badger on May 10, 2013
How many times do I have to tell you guys... It isn't a finished project until I get to inspect and proof it!!!!   whipping  So send it along right now so you can finish this project... we all know how leaving something almost done is a waste...  :mini-devil-28492:
Title: Re: My first scratch build - FINISHED
Post by: woody on May 10, 2013
Thanks for everyone's kind words and support, I've had a blast with this project. A special thanks to Mongrel for all his help and input.
Ken surprised me with his version of "Journeyman's" papers.

Title: Re: My first scratch build - FINISHED
Post by: Razor62 on May 10, 2013
Very, very nice Woody. Your first scratch build is a success. Something to be proud of that's for sure.

Nice work indeed!
Title: Re: My first scratch build - FINISHED
Post by: beowulf on May 10, 2013
turned out great  thmbsup the patina on the stock and metal is well done , could pass as an original at first glance !
Title: Re: My first scratch build - FINISHED
Post by: gunmaker on May 10, 2013
I noticed that she's NOT quite finished.  We need a target to look at, sorta like a graduation certificate.......Good to go.  Tom
Title: Re: My first scratch build - FINISHED
Post by: mongrel on May 10, 2013
I think in this case Ken deserves all the credit for helping you, Woody. I may have been a bad influence here and there, but Ken was the actual mentor through the hands-on process.

Congratulations, it looks great. Now when someone bugs me about a pistol I'll know who to recommend them to.... :mini-devil-28492:
Title: Re: My first scratch build - FINISHED
Post by: woody on May 10, 2013
Quote from: mongrel on May 10, 2013


Congratulations, it looks great. Now when someone bugs me about a pistol I'll know who to recommend them to.... :mini-devil-28492:

hdslp  ROFL
Title: Re: My first scratch build - FINISHED
Post by: Red Badger on June 29, 2014
EE Gads what have we done! Feburary of 2013 Woody started his first scratch build - now June of 2014 he has completed 9 guns!

And I haven't seen one of them arive here yet for testing!  :mini-devil-28492:
Title: Re: My first scratch build - FINISHED
Post by: woody on June 29, 2014
Quote from: Red Badger on June 29, 2014
EE Gads what have we done! Feburary of 2013 Woody started his first scratch build - now June of 2014 he has completed 9 guns!

And I haven't seen one of them arive here yet for testing!  :mini-devil-28492:

Dang Badger....I've sent you 5 but they have all been returned mark "No such address" !........ so I've given up,, dang Post Office. :mini-devil-28492:

btw, still working on #9